SUZHOU POLESTAR METAL PRODUCTS CO., LTD
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Heat Resistant CNC Stainless Steel MIM Parts Bead Blasted Vibration Sensor Mounts
What's Stainless Steel MIM?
The Stainless Steel Metal Injection Molding (MIM) process is an advanced manufacturing technique that combines the design flexibility of plastic injection molding with the strength and durability of stainless steel. This process is ideal for producing high-precision, complex-shaped components with excellent mechanical properties and surface finishes.
Key Steps in the MIM Process:
Feedstock Preparation: Fine stainless steel powder is mixed with a thermoplastic binder to create a homogeneous feedstock.
Injection Molding: The feedstock is injected into a mold to form a "green part" with the desired shape.
Debinding: The binder is removed through thermal or chemical processes, leaving a porous "brown part."
Sintering: The brown part is heated in a controlled atmosphere to densify the metal particles, resulting in a strong, fully dense stainless steel component.
Advantages of Stainless Steel MIM:
Complex Geometries: Capable of producing intricate shapes that are difficult or impossible to achieve with traditional machining.
High Precision: Delivers tight tolerances and consistent quality for small to medium-sized parts.
Material Efficiency: Minimizes waste compared to conventional machining methods.
Cost-Effective: Ideal for high-volume production of complex parts, reducing per-unit costs.
Processing Capability:
| Processing | CNC Turning, CNC Milling, Drilling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, MIM, Casting, etc. |
| Materials | Aluminum: 2000 series, 6000 series, 7075, 5052, etc. |
| Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. | |
| Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc. | |
| Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper | |
| Titanium: Grade F1-F5 | |
| Plastic: POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK, etc. | |
| Special material: Monel K-500, Inconel 718, Inconel 625, Nitronic 50, 2507, S7 Tool Steel, etc. | |
| Surface Treatment | Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated,Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave, etc. |
| Tolerance | +/-0.001 mm ~ 0.01 mm |
| Surface Roughness | Min Ra 0.1~3.2 |
Applications:
Construction Machinery: Components for excavators, bulldozers, cranes, and loaders.
Hydraulic Systems: Parts for pumps, valves, and cylinders.
Structural Components: Brackets, frames, and supports for heavy equipment.
Material Handling: Conveyor systems, hoppers, and lifting mechanisms.
Why Choose Us?
1. High-Quality Material
Our Factory Manufacture Custom Red Anodized Titanium Bolt is made from high-quality stainless steel and carbon steel materials, ensuring durability and resistance to corrosion.
2. Customizable Threads
As per customer request, we offer customizable thread types for the bolt, allowing for flexibility in application.
3. Compliance with International Standards
Our product meets ISO 9001 and TS16949 standards, ensuring compliance with global quality and safety regulations.
4. Multi-Finish Options
The bolt is available in various finishes, including zinc, plain, and oxide, catering to different customer preferences and requirements.
