SUZHOU POLESTAR METAL PRODUCTS CO., LTD
Your One-Stop Precision Metal Fabrication Solution - Cut, Shape, Weld, Assembly
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Ultimate Control Safety Premium aluminum CNC Machined Motorcycle Brake Lever
Product Overview:
Key Features:
Precision Engineering
CNC machined from solid 6061-T6 aluminum billet
Mirror-polished bearing surfaces for friction-free operation
Tolerance of ±0.01mm ensures perfect fitment
Enhanced Performance
Short-throw design reduces lever travel by 40%
Optimized pivot geometry increases mechanical advantage
Integrated vibration dampening reduces hand fatigue
Safety Components
Reinforced pivot boss withstands 300% more stress than OEM
Emergency breakaway design prevents damage in crashes
High-visibility anodized finish (optional)
Universal Compatibility
Direct replacement for most Japanese/European models
Includes adapter bushings for multiple mounting positions
Fits hydraulic and cable-operated systems
Performance Advantages:
25% faster braking response through optimized leverage ratio
50% vibration reduction with harmonic dampening technology
300% increase in pivot strength versus cast OEM levers
3X longer service life with rebuildable design
Technical Specifications
| Category | Specification | Benefit |
| Material | 6061-T6 Aluminum (Type III Hard Anodized) | Aircraft-grade strength with superior corrosion resistance |
| Dimensions | 145mm (L) × 32mm (W) × 18mm (H) | Optimal ergonomic positioning |
| Weight | 98g (35% lighter than OEM) | Reduced unsprung mass for better handling |
| Adjustment | 8-position micrometer (5mm increments) | Perfect fit for all hand sizes |
| Load Rating | 500N continuous / 750N peak | Withstands extreme braking forces |
| Temperature Range | -40°C to +150°C | Performs in all climate conditions |
| Surface Finish | 0.8μm Ra micro-polished | Friction-free operation |
| Pivot System | Sealed cartridge bearings | Maintenance-free smooth operation |
| Compatibility | Fits 95% of sport/naked bikes | Universal application |
| Certifications | ISO 9001, TÜV, DOT | Meets global safety standards |
| Warranty | 2 years structural | Confidence in quality |
Application Fields:
Track & Racing Motorcycles
Faster braking response & precise modulation for high-speed cornering.
Adventure & Touring Bikes
Vibration damping & corrosion resistance for long-distance rides.
Urban Commuting
Ergonomic design reduces fatigue in stop-and-go traffic.
Custom Bike Builds
Sleek CNC-machined finish enhances aesthetics.
Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.
No welding fixture charges – Another way we help you save.
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.
