SUZHOU POLESTAR METAL PRODUCTS CO., LTD
Your One-Stop Precision Metal Fabrication Solution - Cut, Shape, Weld, Assembly
Add to Cart
Efficient Heat Dissipation CNC Machined Custom Aluminum Projector Housing
Product Overview:
This high-precision CNC-machined aluminum projector housing is engineered for high-performance projection systems, featuring optimized thermal management and rugged durability. The monolithic aluminum construction with advanced cooling architecture ensures superior heat dissipation, extended device lifespan, and reliable operation for industrial, commercial, and premium home theater applications.
Product Details
| Application Area | Specific Use Cases | Technical Advantages |
|---|---|---|
| Structural Components | - Heat dissipation grids (±0.05mm tolerance) - Lens mounting threads - Port panel cutouts (HDMI/USB) | - Ensures optical alignment precision - Maintains EMI shielding effectiveness |
| Material Processing | - Aluminum unibody frames - PEEK plastic control buttons - Magnesium alloy chassis | - Weight reduction (up to 40% vs steel) - Vibration damping properties |
| Surface Preparation | - Mirror finishing (Ra0.8μm for anodizing) - Micro-texturing for coating adhesion | - Eliminates secondary polishing - Improves paint durability by 3x |
| Advanced Features | - Ultra-thin walls (0.8mm achievable) - Hidden airflow channels (0.3mm micro-milling) | - Enables compact industrial designs - Reduces fan noise by 15dB |
| Prototyping | - Functional prototypes in 72hrs - Design validation units | - 60% faster than injection molding - 80% cost saving for small batches |
Key Features:
Advanced Thermal Management
Biomimetic cooling channels + CNC-machined honeycomb vents (min. 0.5mm孔径) boost heat dissipation by 40% vs conventional housings
Aerospace-grade 6061-T6 aluminum (167 W/m·K thermal conductivity) for rapid heat transfer
Precision Engineering
±0.02mm machining tolerance guarantees perfect alignment for lenses/PCBs
Tool-less modular design (slide rail gap ≤0.1mm) for easy maintenance
Lightweight & Durable
0.8mm thin-wall machining reduces weight by 30% without compromising impact resistance
Hard anodized surface (HV≥800) for scratch/corrosion protection
Full Customization
1:1 replication from drawings/samples + free DFM analysis
Options: Magnesium alloy (AZ31B), laser engraving, ESD coatings
Application:
Home Projectors
Provides a housing for high-end home theater systems, ensuring stable heat dissipation during extended operation.
Elegant exterior design matches modern home decor.
Commercial and Educational Settings
Suitable for projectors used in conference rooms, classrooms, and other high-usage environments, maintaining reliable performance.
Enhances durability and reduces maintenance costs over time.
Portable Projectors
Offers a lightweight yet robust metal housing, ideal for compact and portable projector models.
Shock-resistant design protects internal precision components.
Outdoor or Industrial Use
Reliable heat dissipation and sturdy protection for projectors in outdoor advertising, exhibitions, or harsh environments.
Corrosion-resistant housing withstands moisture and extreme climate conditions.
Customized Equipment Housing
Tailored designs for specialized projector equipment, such as engineering projectors or medical imaging devices.
Personalized dimensions, structures, and functions according to customer requirements.
Why consider us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.
No welding fixture charges – Another way we help you save.
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.
