SUZHOU POLESTAR METAL PRODUCTS CO., LTD
Your One-Stop Precision Metal Fabrication Solution - Cut, Shape, Weld, Assembly
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C36000 Nickel Plated Brass CNC Machined Showerhead Adapters Rapid Prototypes
Premium Material Selection:
C36000 Brass Substrate: Boasts excellent machinability and high tensile strength, ensuring durability in high - pressure water systems.
Nickel Plating: Provides a corrosion - resistant barrier against moisture and chemicals, while offering a sleek, modern aesthetic that complements any bathroom decor.
Precision CNC Machining for Perfect Fit:
1. Tight Tolerance (±0.05mm)——Ensures leak-proof connections and smooth thread engagement with showerheads and pipes.
2. Complex Geometry Support——CNC milling and turning allow for intricate designs, including custom threads (BSP, NPT, etc.).
3. Burr-Free & Smooth Finish——Reduces friction during installation and prevents damage to mating components.
CNC Machining Parameters:
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Speed | 150-250 m/min | ±5% |
| Feed Rate | 0.05-0.15 mm/rev | ±0.01 mm |
| Tool Material | Carbide (K10-K20) | N/A |
| Spindle Speed | 3000-5000 RPM | ±2% |
| Surface Roughness | Ra ≤1.6 μm (after plating) | ±0.2 μm |
Effects of Nickel Plating on Brass Material:
1. Corrosion Resistance: Forms a protective oxide layer to shield brass from moisture and chemicals, extending product lifespan.
2. Wear Resistance: Increases surface hardness to reduce friction and abrasion during frequent use.
3. Aesthetic Appeal: Provides a bright, silvery - white finish that complements modern bathroom designs.
4. Surface Smoothness: Minimizes water flow resistance and prevents mineral buildup in plumbing systems.
Rapid Prototyping Advantages:
We specialize in accelerated development with:
1. 72-hour turnaround for initial prototypes
2. No MOQ requirements for design verification
3. Digital manufacturing that eliminates tooling costs
4. Iterative design support with quick modifications
This enables functional testing of:
1.Thread engagement and sealing performance
2. Flow characteristics and pressure drop
3. Material compatibility with existing systems
Versatile Applications:
1. Shower Systems – Connects different showerhead types (rainfall, handheld, etc.) to standard plumbing.
2. Commercial & Residential Use – Suitable for hotels, gyms, and homes due to robust construction.
3. OEM/ODM Customization – Adjustable sizes (1/2", 3/4", etc.) and branding options (laser engraving).
Rigorous Quality Assurance:
At the heart of our product development process is a commitment to quality. Every C36000 nickel-plated brass showerhead adapter undergoes a series of rigorous inspections and tests to ensure it meets our stringent standards.
Starting from the raw material stage, we source only the highest-quality C36000 brass, subjecting it to comprehensive chemical and mechanical analysis to verify its composition and properties. During the manufacturing process, in-process inspections are carried out at multiple stages to monitor the quality of machining, plating, and assembly.
Once production is complete, the finished adapters are subjected to a battery of final tests. These include pressure tests to ensure they can withstand the normal operating pressures of a shower system without leaking, salt-spray tests to evaluate their corrosion resistance, and durability tests to simulate years of use. Only those adapters that pass all these tests with flying colors are approved for shipment, ensuring that our customers receive products of the highest quality.
